CitroJim's XM V6 Rebuild...

The place to show off and tell us all about your XMs (or even other cars). Should it be a big project, or just some general pics, start your thread in here.
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CitroJim
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CitroJim's XM V6 Rebuild...

Post by CitroJim » Fri Aug 19, 2011 10:19 pm

As reported elseware, the XM is now safely sitting on my drive eagerly awaiting some TLC. It was fun getting her here, involving the hire of a self-drive car transporter and making a rendezvous at Wetherby services to load her up.

The transporter lorry (a 7.5T Isuzu) was an excellent piece of kit with a double articulating bed that laid out almost flat on the ground when extended fully. It made loading a breeze and unloading easy too. I don't know how it happened but when we arrived home with the XM on the back, the little close where I live was almost deserted. Normally it is littered with cars in the evening but for once and most unusually on Wednesday it wasn't :D The XM guardian angels were out in force!

The gearbox has failed good and proper but at Wetherby it had just enough drive left in it to load it but sadly it chose the time after revering off the transporter at home to decide than that was it and it has now totally lost all drive. It sounds very rough too. Three of us had to push the XM the last few yards onto my driveway...

So what have I got? A 1999 3.0 V6 S2 in Mauritius Blue that will henceforth be known as 'LAB' due to the letters on her number plate. She has multipoint LPG fitted.

This evening I've had a good look at her and I'm pleased with what I find. She looks a bit forlorn, being a bit grimy and dog-eared after sitting for six months and some paintwork is a bit iffy and in need of work. Despite that, she's bodily very sound and has a complete set of very straight panels. Not a ding or a dent anywhere. All glass is good.

The strut tops look a bit rusty but they are reasonably sound and will respond to some attention. Similarly the exhaust.

Inside she's absolutely immaculate and as dry as a bone so no leaks.

All her toys work perfectly, including the two displays, all windows, sunroof, seats and armrest. Even all windows go up and down. The only two small problems is a light out on the wireless giving a dark display and a problem with the alarm. The central locking works fine from the plip but when an alarm set is attempted the indicators light up and stay lit up forever...

The wireless is no problem as a thread on here shows how to replace the display bulbs - Thanks Robert for pointing it to me :D

The engine is sound and starts instantly with no issues at all. The gearbox isn't though and I suspect the lock-up clutch in the torque converter has broken up and caused it's usual havoc. Only time will tell there.

The only other obvious fault is a leak of biblical proportions from the LHM pump. Hopefully it is just O rings but there is a possibility it's cracked. I have a spare...

So, what to do? First job is to have the engine and gearbox out and do a full gearbox rebuild and whilst it is out, replace the engine cambelt, water pump and thermostat. The task of removing the engine looks easier than the Xantia by virtue of the whole front end being removable but the job will be made a bit more tricky by generally poor access and the LPG system being in the way. The exhaust to cat joint looks like an absolute devil to get to...

Then, before the engine goes back in the rest of the car will be given a good restoration. I plan to drop both subframes, clean them up and rustproof them, take the sills back to bare metal and repaint them as close to their original appearance as possible and do the other areas of paint requiring attention so I'll be learning some new skills on this car hopefully. Touch wood I'll not need to learn how to weld :D

This is going to be no quick, rush job. there is no time limit, no deadline and I plan to do the job properly, however long it takes and end up with a very nice XM at the end of it. She's a good candidate for a full restoration even if at first glance there's a tad of scruffiness apparent... :D

No doubt this is the first of many entries in this thread...
Jim

'98 Saxo
'95 AX
Three bikes - Road, Aero and TT

Ex- owner of several XMs and many Xantias!

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CitroJim
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Re: CitroJim's XM V6 Rebuild...

Post by CitroJim » Sat Aug 20, 2011 8:00 am

Going out to wash it in a bit and make it look presentable on the driveway so casual passers by don't realise there's a project going on and the Pikies don't think it's a potential weigh-in :evil:

Funny story I forgot to relate earlier. When we arrived in the close with the transporter one of my neighbours came out to see what was going on...

"Oh dear Jim, what's happened to your car? Has it broken down?"

Poor Verity, in the fading light she mistook the XM (being blue) for one of my V6 Xantias and thought it had come a cropper :lol: :lol:

I suppose to the untrained eye there is a strong resemblance between a Xantia and an XM...
Jim

'98 Saxo
'95 AX
Three bikes - Road, Aero and TT

Ex- owner of several XMs and many Xantias!

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Re: CitroJim's XM V6 Rebuild...

Post by robert_e_smart » Sat Aug 20, 2011 8:35 am

Poor Verity, in the fading light she mistook the XM (being blue) for one of my V6 Xantias and thought it had come a cropper

I suppose to the untrained eye there is a strong resemblance between a Xantia and an XM...
That is handy, the neighbours won't realise you have a new car to play with!
1990 XM 2.1 Turbo SD
2008 Volvo V70 D5 SE Lux Automatic
2009 Volvo XC90 D5 SE Automatic

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Re: CitroJim's XM V6 Rebuild...

Post by ed4ferrets » Sat Aug 20, 2011 11:05 am

Nice one Jim, looking forward to the ongoing saga 8-)
'93 XM Series 1.5, TD2.1 estate
orga # 6062

situated on South Glos / Wiltshire border...

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Re: CitroJim's XM V6 Rebuild...

Post by Dieselman » Sat Aug 20, 2011 11:31 am

CitroJim wrote:
This is going to be no quick, rush job. there is no time limit, no deadline
Apart from Sept 3rd and 4th...
91 3.0 sei M. 4852 EXY Black
92 2.1 sed M. 5740 ECZ Sable Phenicien
92 3.0 V6-24. 5713 EXY Black
92 2.1 sd M. 5685 ENT Blue Sideral
Prev
90 2.1sd M. 5049 EJV Mandarin
92 2.1sd A. 5698 EJV Mandarin
94 2.1sd A. 6218 ERT Triton
91 2.0si M. 5187 EWT White

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Re: CitroJim's XM V6 Rebuild...

Post by Duke » Sat Aug 20, 2011 12:30 pm

<starts to polish "Best XM Trophy">

:lol: ;) ;)
1992 (K) Citroen XM 2.1 Turbo SD - Manual - K-BAN

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Re: CitroJim's XM V6 Rebuild...

Post by red_dwarfers » Sat Aug 20, 2011 12:51 pm

Good to hear its back Jim. It will be good to read about someone else who is coming from a Xantia, trying to find their way around!

One thing that is much easier on the Xantia is the anti sink sphere, it's a bit of a game on the XM being bolted backwards on top the rear subframe. A 55mm (I think) socket is essential :lol:
'07 C5 2.0 16v HDI VTR estate
'81 GSA 1.3 Club

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Re: CitroJim's XM V6 Rebuild...

Post by CitroJim » Sat Aug 20, 2011 1:17 pm

Dieselman wrote:
CitroJim wrote:
This is going to be no quick, rush job. there is no time limit, no deadline
Apart from Sept 3rd and 4th...
2012 maybe :lol:

Franklin,. the trophy is a good one to aim for but I'll be lucky ever to get near it as long as Dean attends these events :D

Kev, you're right. I know my Xantias but these XMs are completely new to me. It's fun learning and the first thing you learn is it ain't no overgrown Xantia...

Here's a few snaps of LAB after a quick clean..

Image

Image

Image

Image

Found the CD player today - under the passenger seat..

Whenever I give a newly acquired car a good clean I always find money. It can run to pounds and pounds sometimes but LAB being Scottish I only found 5p :lol: :lol:
Jim

'98 Saxo
'95 AX
Three bikes - Road, Aero and TT

Ex- owner of several XMs and many Xantias!

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Re: CitroJim's XM V6 Rebuild...

Post by Dieselman » Sat Aug 20, 2011 1:30 pm

CitroJim wrote: Whenever I give a newly acquired car a good clean I always find money. It can run to pounds and pounds sometimes but LAB being Scottish I only found 5p :lol: :lol:
David will be distraught that he missed that one...


Mauritius blue really suits XM's, possibly the best colour.
91 3.0 sei M. 4852 EXY Black
92 2.1 sed M. 5740 ECZ Sable Phenicien
92 3.0 V6-24. 5713 EXY Black
92 2.1 sd M. 5685 ENT Blue Sideral
Prev
90 2.1sd M. 5049 EJV Mandarin
92 2.1sd A. 5698 EJV Mandarin
94 2.1sd A. 6218 ERT Triton
91 2.0si M. 5187 EWT White

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Re: CitroJim's XM V6 Rebuild...

Post by robert_e_smart » Sat Aug 20, 2011 4:22 pm

Mauritius blue really suits XM's, possibly the best colour.

I agree, my favourite. But I am biased.
1990 XM 2.1 Turbo SD
2008 Volvo V70 D5 SE Lux Automatic
2009 Volvo XC90 D5 SE Automatic

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