Drivers side wheel arch inner sill welding

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seb.willcocks
XM newbie
Posts: 4
Joined: Tue Apr 28, 2026 7:55 am

Drivers side wheel arch inner sill welding

Post by seb.willcocks » Sun Jul 26, 2026 8:39 pm

Has anyone made any repair panels to weld to the corner of the drivers side wheel arch, where the inner sill has started to rust?

Image

Image


Cheers

Dieselman
Global Moderator
Posts: 15185
Joined: Thu Jun 18, 2009 6:44 pm

Re: Drivers side wheel arch inner sill welding

Post by Dieselman » Mon Jul 27, 2026 6:34 am

There are no repair panels for Citroen Xm, just make a template, either from tape or cardboard and make one.
You will need to hammer out the bowl section, then weld on the flat flange.
The bad news is once you open that section up, expect the inner layers to be equally as bad, though hopefully not as bad as in the attached images.
WP_20180626_002.jpg
WP_20180630_001.jpg
WP_20180704_003.jpg
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91 3.0 sei M. 4852 EXY Black
92 2.1 sed M. 5740 ECZ Sable Phenicien
92 3.0 V6-24. 5713 EXY Black
92 2.1 sd M. 5685 ENT Blue Sideral
Prev
90 2.1sd M. 5049 EJV Mandarin
92 2.1sd A. 5698 EJV Mandarin
94 2.1sd A. 6218 ERT Triton
91 2.0si M. 5187 EWT White

EasyRider
Can find the S1 radio
Posts: 12
Joined: Mon Apr 27, 2026 5:49 pm

Re: Drivers side wheel arch inner sill welding

Post by EasyRider » Mon Jul 27, 2026 10:09 am

Good pics and nice repair!

Would be good to have some CAD (Cardboard Aided Design) templates for all XM owners to copy A/R as this and the front bumper holder side members are a common issue.

Lancia Owners club seem to have more options for Repair Panels for old Fulvias and Deltas than whats available to Youngtimer XM owners it seems.

14 years ago Lez Briddon on YouTube:


Dieselman
Global Moderator
Posts: 15185
Joined: Thu Jun 18, 2009 6:44 pm

Re: Drivers side wheel arch inner sill welding

Post by Dieselman » Tue Jul 28, 2026 5:50 am

Every repair is different, but feel free to make some templates. Being 3D it will be difficult to host them as drawings.
91 3.0 sei M. 4852 EXY Black
92 2.1 sed M. 5740 ECZ Sable Phenicien
92 3.0 V6-24. 5713 EXY Black
92 2.1 sd M. 5685 ENT Blue Sideral
Prev
90 2.1sd M. 5049 EJV Mandarin
92 2.1sd A. 5698 EJV Mandarin
94 2.1sd A. 6218 ERT Triton
91 2.0si M. 5187 EWT White

seb.willcocks
XM newbie
Posts: 4
Joined: Tue Apr 28, 2026 7:55 am

Re: Drivers side wheel arch inner sill welding

Post by seb.willcocks » Tue Jul 28, 2026 8:00 pm

Cheers all

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