Hi all,
Spending weekends at home instead of racing is proving great to play a bit more with the car
I finally had some time to sort the "relay chatter" thing. Relatively easy, just remove the steering wheel, the 3 Philips screws that retain the black plastic bit in the middle of the steering wheel (pull it a few inches), then the bottom plastic cover of the control bezel, the 2 Philips that retain the actual indicator lever, disconnect the 2 connectors behind it, bring the steering column to the lowest position and simply pull the lever out. Once out, taking it to bits, cleaning and reassembling can be a bit more challenging so be careful not to break anything and make sure all the controls work as they should before putting it all back together. As you guys suggested the grease had become conductive as it was full of metallic dust from the copper guides and the silver pin inside (I suppose it's steel). In any case, good clean and re-grease and it works as good as new, very happy with it
And the pin (I filed the silver bit back to a nice round shape to make sure it made good contact with the copper strips and didn't catch on anything...it started scoring the plastic you see).
While I was sorting a few things I also found some rust on one of the corners in the boot, not major so for now it didn't need chopping and welding. I cleaned it, treated it and glass-fibre it for now.
Now for the controversial bit
This may not be everyone’s cup of tea and by no means I've done this for any increased beam power...it's purely for the aesthetics of it as I love yellow fogs and beams...I like to think that the way I do it is the "proper" way, as I airbrush glass stain paint onto either the lenses or the chrome inside the headlights. The advantage of doing it this way is that it looks way cleaner than the usual yellow film and the process is reversible, as you can always just re-chrome the whole thing, change colour or whatever floats your boat. For now this is how it looks...I also painted the chrome lips inside the headlights and restored to side lights, as they were perished and full of mould...I went for mainly black with chrome on the reflector side, so that the whole assembly of side lights and headlights is a bit more matching, as I didn't like the plastic looks of the sides with the clean chrome looks of the headlights. I may change it again and re-chrome the main beam as there is a bit too much yellow now, but will keep it like this for a few weeks
By the way this is legal (I've also gone for yellow bulbs). What you cannot do is go for different colours ie green or clear sides with orange main beams and so on.
Opening the sides:
After a few layers of chrome paint and clear lacquer (this is before painting the base black to match the headlights):
Headlights (if you are not confident be careful when pulling the whole thing out of the lamps):
After a few coats using the airbrush (paint is glass stain from hobbycraft, solvent based diluted 5:1 with solvent for better spread):
After clear coating:
On the car (note I yellowed the fogs although they are just empty, as the car didn’t have any):
Yesterday I went to Leeds to pick an e28 up with a friend of mine…15 quid return, must be running lean
I also finally sorted a couple of earths to the rear lights as every now and then the indicators kept triggering the blown bulb signal...all perfect now!
I've added a further 400 miles to it this week and I must say the car drives perfect. Even my 8 month pregnant wife who now struggles with back pain loves it for long trips
On the mechanical side nothing new...I've been cleaning and restoring all the metal under the bumpers/subframe, etc so all is nice and black now (ie the big metal plate under the grille). Next one on the list is one of the rear windows which doesn't go down, I think the cable may be seized up.
I've also noticed that since I went for 10w40 oil it smokes a bit more when I cold start it (especially if I’ve been impatient and the engine has cranked a few times). Would you guys recommend using something thicker like a 15w40 or 20w50 for classics?? I’d love to to be honest, but not sure if these are any good for this engine.
I think that that's it for now...there may be a few other things but I can't remember!! Oh yes, although the lighter is sorted it still blowing up any usb charger I put in, I am thinking that someone may have put the wrong fuse...we shall see!
Cheers!
Miq