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Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Wed Oct 02, 2013 7:34 pm
by citroenxm
Not yet Charles, I shall let you know in good time Sir..

Let me get her together first and an MOT on it...

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 6:37 pm
by citroenxm
OK.. got the engine out today... and got a bit more done..

Id thought Id tackle the head first.. and stripped down and got the head off...

Firstly a quick view of the rockers and cam

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Impressivly clean I though really...

Heres the state of the gasket.

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Gasket had split in two places on the edges. The head was not stuck to it like some I have removed in the past on the 1.9 engines. It lifted straight off.. Looking at that Im VERY pleased to be changing the gasket, and putting a MLS one on too...

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A bit of elbow grease to clean the faces up nicely! (Above / Below)

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My supervisor was also with me watching over carefully make sure I did it right..

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So, gasket back in place, head cleaned up, head on, set of new bolts, tightend up and cam belt refitted.

Got the gearbox off last minute to see what the clutch was like. Yes pressure plate showing signs of over heating and heat marks on it, and the friction plate a bit smooth. Anyway. Clutch fit tomorrow - should it be dry - and then clean the subframe up and the PAS pipes..

The nylon bush's on the release arm were rather urrmm. STIFF to say the least! So a bit of a clean up on them too before all assembly.

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 6:48 pm
by CitroJim
Excellent work Paul! The engine looks in lovely order and like new :D

I see the Xantia is still dead. What are you currently driving?

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 6:50 pm
by citroenxm
Yup it is... Ive been useing Sarahs little clio petrol...

The XUD is rather clean inside, I was rather impressed. and simmilarly impressed that the 2.1 doesn't hold hoards of oil like the 1.9 head..

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 6:54 pm
by CitroJim
citroenxm wrote: I was rather impressed.
So was I Paul :D

What's the hold up on the Xantia?

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 6:55 pm
by citroenxm
Thats what Id like to know!

Clutch not arrived yet!!

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 7:03 pm
by CitroJim
citroenxm wrote:Thats what Id like to know!

Clutch not arrived yet!!
That's shocking Paul, just seen your post over on the other forum...

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Mon Oct 07, 2013 10:54 pm
by sdelasal
I was checking out head bolts and gasket, cheap on ebay, for when I get around to repairing the head gasket on that 2.1td engine of mine. I was surprised to find two different part numbers for head bolts - for example payen hbs125 and hbs115 (or elring 758.240 & 758.260) - difference being 150mm vs 145mm in length. I'm surprised there is a difference but wonder how significant it is - enough to justify different part number I guess. Break point is quoted as up to my 1992. Steve

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Tue Oct 08, 2013 6:05 am
by beko1987
Nice work. Would love the space and tools to get my head into a cheap project car like you get into yours!

Re: Paul's 2.1Sd manual COMPLETE. The Work Continues....

Posted: Tue Oct 08, 2013 7:18 am
by Charles M
Great work. Lovely to see such a clean looking engine. May I have the lab as a technical consultant? :D