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Re: Hello Chaps....new owner
Posted: Sun May 09, 2021 5:53 pm
by Stickfinger
Re-seating the swirl chambers is part of skimming these heads....so that will be done to give the correct protrusion and correct the angle.
Re: Hello Chaps....new owner
Posted: Mon May 10, 2021 2:38 pm
by Stickfinger
And........I now have 4 very stuck copper injector copper seals.
Very stuck, screwdriver and hammer not working..........any ideas ?
Re: Hello Chaps....new owner
Posted: Mon May 10, 2021 2:42 pm
by citroenxm
I must say I've never changed idi injector seals.. Never had issues with them like some do with modern Di injectors.. But it's up to you.
Re: Hello Chaps....new owner
Posted: Mon May 10, 2021 3:55 pm
by White Exec
Good soaking with PlusGas? Maybe some freezer applied as well?
Re: Hello Chaps....new owner
Posted: Tue May 11, 2021 8:15 am
by Stickfinger
Tried soaking, tried cold, tried hammer/screwdriver.....they are very stuck. A job for the machine shop then, as I will only end up damaging the seat.
Re: Hello Chaps....new owner
Posted: Tue May 11, 2021 1:13 pm
by Stickfinger
Decided not to be a defeatist
After lots of faffing about being gentle I decided hitting stuff hard can be a good thing

So I set about bashing the cr## out of the washers.
This is what I had, not the copper has flowed into/under the lower threaded area, compression, heat & time.
1.jpg
I took a thin but blunt metal screwdriver and cut 90deg to the washer, rapid tapping rather than hammering "pushed" the copper out of the way.
2.jpg
I made two cuts at 90deg the width of the screwdrivers blade apart.
3.jpg
A third "cut" I made at the back, this goes in a lot easier, so again lots of gentle taps with a big hammer
4.jpg
This moves the chunk
5.jpg
Pushed out completely
6.jpg
A few taps at the edge now allows the washer to bend releasing it
7.jpg
Out.
8.jpg
Re: Hello Chaps....new owner
Posted: Tue May 11, 2021 1:30 pm
by Stickfinger
What "faffing about being gentle" gets you
20210511_131451.jpg
Conclusion = HIT IT HARDER
(I will say this until it is broken)
Re: Hello Chaps....new owner
Posted: Tue May 11, 2021 2:00 pm
by citroenxm
Yes sometimes they need a bit of rough n tough..
Well done
Re: Hello Chaps....new owner
Posted: Tue May 11, 2021 2:55 pm
by Stickfinger
Help me ID these seals, washers etc.....I am assuming the seals are crank shaft and camshaft ? Not even a clue what the washers No2 & No3 are
20210511_151514.jpg
20210511_151419.jpg
Re: Hello Chaps....new owner
Posted: Tue May 11, 2021 3:44 pm
by citroenxm
2 n 3 are what go into the injector nozzle port.. Fire proof seals I think. Not sure why there's two sets..